Reflow Methods

 
 
Solder Reflow Process Considerations
When considering what heat sources are viable candidates for an application, there are a few key concerns that can rapidly narrow the list of choices:

  • Reflow cycle time requirements
  • Product changeover and system flexibility requirements
  • Temperature-sensitive components and materials
  • Contact-sensitive components and materials
  • Restricted access to soldered area due to component geometry
  • Allowable temperature at next operation
Equipment Image Area Heated Key Features
Hot Bar / Thermode Hot Bar / Thermode Area of contact and surrounding area through conduction
  • Contact heating
  • Heat transfer dependent on surface area of contact
  • Thermodes wear with use
Hot Plate Hot Plate Entire product through conduction from contact surface out to extremities
  • Contact heating
  • Heating rate dependent on contact surface area
  • Heats from the “bottom” up
Resistance Resistance Conductive material between electrodes
  • Contact heating
  • Performance partly dependent on contact area between part and electrodes
Soldering Iron Soldering Iron Point touched and surrounding area through conduction
  • Contact heating
  • Heat transfer dependent on surface area of contact
  • Tips wear with use
Torch Torch Area of flame focus and surrounding area through conduction
  • No physical contact; flame touches part
  • Available in very high energy capacity; with increased capacity comes increased flame size
  • Open flame ignites flammable materials
Convection Oven Convection Oven Whole product
  • Non-contact heating
  • Tight peak temperature control
  • Uniform heating across product
  • High throughput
Focused
Hot Air
Focused Hot Air Area defined by nozzle design, air dispersion, and conduction
  • Non-contact heating
  • More local than a convection oven
  • Tight temperature control
Induction Induction
  • All conductive materials within inductive field and surrounding area through conduction
  • Field strength decreases with the square of the distance
  • Non-contact heating
  • Available in very high energy capacity
  • Heats materials with higher electrical resistance faster (e.g. steel faster than copper)
  • Field shape is a function of coil shape
Infra Red (IR) Infrared Area of IR exposure and surrounding area through conduction
  • Non-contact heating
  • Energy absorption is material dependent with metals being poor absorbers
  • Area of IR exposure can vary from as small as an 8mm spot to a theoretically unlimited area
Diode Laser Diode Laser Area of laser focus and surrounding area through conduction
  • Non-contact heating
  • Area of focus can be as small as 0.6mm
  • Precise energy output control
  • Energy absorption is material-dependent


   
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